Skip to main content
Log in

Study of Mass Transfer in Gas Blowing Processes for Silicon Purification

  • Published:
Metallurgical and Materials Transactions E

Abstract

Boron removal processes are crucial to make the metallurgical route for silicon refining for solar cells competitive and thus reduce the cost of solar energy. The rate-limiting step was investigated in silicon purification processes for boron removal based on gas blowing, to gain better understanding that should help to improve the design of such processes. We calculate the boron concentration in the off-gas that corresponds to chemical equilibrium between the gas and silicon. The real concentration in the off-gas ranges between 9 and 30 pct of this theoretical value calculated using Gibbs free energies reported in literature. Purification experiments with varying temperature and hydrogen concentration were done to evaluate whether limited chemical reaction rates induce deviation from chemical equilibrium. The experiments and data from literature show that the chemical reactions at the surface of the melt are close to chemical equilibrium, thus the purification rate is limited by mass transfer in the gas phase near the interface. Based on this, recommendations for the design of a gas blowing purification process are given.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. Y. Delannoy: J. Cryst. Growth, 2012, vol. 360, pp. 61–67.

    Article  Google Scholar 

  2. J.O. Odden, G. Halvorsen, H. Rong, and R. Glockner: Silicon Chem. Sol. Ind. IX, Oslo, Norway, June 23–26, 2008.

  3. K. Bothe, R. Sinton, and J. Schmidt: Prog. Photovolt., 2005, vol. 13, pp. 287–96.

    Article  Google Scholar 

  4. E. Enebakk, A.K. Soiland, J.T. Hakedal, and R. Tronstad: in 3rd International Workshop on Crystalline Silicon Solar Cells, Sintef/NTNU, Trondheim, Norway, 3–5 June 2009.

  5. M. Forster, P. Wagner, J. Degoulange, R. Einhaus, G. Galbiati, F.E. Rougieux, A. Cuevas, and E. Fourmond: Sol. Energy Mater. Sol. Cells, 2014, vol. 120(Part A), pp. 390–95.

  6. T. Yoshikawa and K. Morita: Metall. Mater. Trans. B, 2005, vol. 36B, 731–36.

    Article  Google Scholar 

  7. L.A.V. Teixeira and K. Morita: ISIJ Int., 2009, vol. 49, pp. 783–87.

    Article  Google Scholar 

  8. H.C. Theuerer: J. Met., 1956, vol. 8, pp. 1316–39.

  9. D. Morvan, J. Amouroux, M.C. Charpin, and H. Lauvray: Rev. Phys. Appl., 1983, vol. 18, pp. 239–51.

    Article  Google Scholar 

  10. N. Nakamura, H. Baba, Y. Sakaguchi, and Y. Kato: Mater. Trans., 2004, vol. 45, pp. 858–64.

    Article  Google Scholar 

  11. C. Alemany, K.-I. Li, Y. Delannoy, B. Pateyron, P. Proulx, D. Morvan, and C. Trassy: Progress in Plasma Processing of Materials, P. Fauchais, ed., Begell House, New York, 2003, pp. 717–22.

  12. O.S. Sortland: PhD Thesis, Norwegian University of Science and Technology, 2015.

  13. K. Wambach and I. Schwirtlich: Patent DE 4128325 A1, 27.8.1991.

  14. C.P. Khattak, D.B. Joyce, and F. Schmid: Sol. Energy Mater. Sol. Cells, 2002, vol. 74, pp. 77–89.

    Article  Google Scholar 

  15. S. Semenic: PhD Thesis, Technical University Berlin, 2011.

  16. L.C. Parous III and F. Weber: Patent WO 2012152434 A1.

  17. E.F. Nordstrand and M. Tangstad: Metall. Mater. Trans. B, 2012, vol. 43B, pp. 814–22.

    Article  Google Scholar 

  18. J. Degoulange: PhD Thesis, Université de Grenoble, 2008.

  19. K. Tang, S. Andersson, E. Nordstrand, and M. Tangstad: JOM, vol. 64, pp. 814–22.

    Article  Google Scholar 

  20. J. Altenberend: PhD Thesis, Université de Grenoble, 2012.

  21. J. Safarian, K. Tang, K. Hildal, and G. Tranell: Metall. Mater. Trans. E, 2014, vol. 1E, pp. 41–47.

    Google Scholar 

  22. J. Safarian, K. Tang, J.A. Olsen, S. Andersson, G. Tranell, and K. Hildal: Metall. Mater. Trans. B, 2016, vol. 47B, pp. 1063–79.

    Article  Google Scholar 

  23. S. Freis and H. Lukas: in I. Ansara, A.T. Dinsdale and M.H. Rand, eds., COST 507: Thermochemical Database for Light Metal Alloys, vol. 2, Belgium, European Commission, 1998, pp. 126–27, ISBN 92-828-3902-8.

  24. C.W. Bale, E. Belisle, P. Chartrand, S.A. Decterov, G. Eriksson, K. Hack, I.H. Jung, Y.B. Kang, J. Melancon, A.D. Pelton, C. Robelin, and S. Petersen: CALPHAD, 2009, vol. 33, pp. 295–311.

    Article  Google Scholar 

  25. M.W. Chase Jr., C.A. Davies, J.R. Downey, Jr., D.J. Fruip, R.A. McDonald, and A.N. Syverud: NIST–JANAF Thermochemical Tables 1985, National Institute of Standards and Technology, Gaithersburd, 1985, http://kinetics.nist.gov/janaf/.

  26. O.S. Sortland, M. Tangstad, Metall. Mater. Trans. E 1E, 211–25 (2014).

    Google Scholar 

  27. M. Page, J. Phys. Chem. 9, 3639–43 (1989).

    Article  Google Scholar 

  28. M. Ratto, E. Ricci, E. Arato, P. Costa, Metall. Mater. Trans. B 32B, 903–11 (2001).

    Article  Google Scholar 

  29. H.C. Theuerer: Bell Lab. Rec., 1955, vol. 33, pp. 327–30.

  30. M.T. Scholtz, O. Trass, AIChE J. 16, 90–96 (1970).

    Article  Google Scholar 

  31. J. Altenberend, G. Chichignoud, and Y. Delannoy: Spectrochim. Acta, Part B, 2013, vol. 89, pp. 93–103.

  32. J. Altenberend, G. Chichignoud, Y. Delannoy, Plasma Sources Sci. Technol. 21, 045011 (2012).

    Article  Google Scholar 

  33. C. Trassy, R. Diemiaszonek, J. Anal. At. Spectrom. 10, 661–69 (1995).

    Article  Google Scholar 

  34. H. Baba, K. Hanazawa, N. Yuge, Y. Sakaguchi, H. Terishima, and F. Aratani: in 13th European Photovoltaic Solar Energy Conference, 1995, Nice, pp. 390–94.

  35. W.R. Imler, R.E. Haun, R.A. Lampson, M. Charles, and P. Meese: in 37 th IEEE Photovoltaic Specialists Conference (PVSC 2011), pp. 3435–39.

  36. Y. Delannoy, C. Alemany, K.-I. Li, P. Proulx, C. Trassy, Sol. Energy Mater. Sol. Cells 72, 69–75 (2002).

    Article  Google Scholar 

  37. K. Suzuki, T. Kumagai, N. Sano, ISIJ Int. 32, 630–634 (1992).

    Article  Google Scholar 

  38. T. Ikeda and M. Maeda, Mater. Trans., JIM, 1996, vol. 37, pp. 983–87.

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Jochen Altenberend.

Additional information

Manuscript submitted May 9, 2016.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Altenberend, J., Chichignoud, G. & Delannoy, Y. Study of Mass Transfer in Gas Blowing Processes for Silicon Purification. Metallurgical and Materials Transactions E 4, 41–50 (2017). https://doi.org/10.1007/s40553-016-0105-x

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40553-016-0105-x

Keywords

Navigation