Skip to main content
Log in

Upcycling of wastes for sustainable controlled low-strength material: A review on strength and excavatability

  • Review Article
  • Published:
Environmental Science and Pollution Research Aims and scope Submit manuscript

Abstract

In recent decades, the use of controlled low-strength material (CLSM) in densely populated cities has increased. CLSM is designed for future excavation with great fluidity, appropriate early strength, and low final strength. CLSM mixtures exhibit variable strength properties and performance due to the distinctive features of wastes (i.e., combustion residues, industry slags, and construction and other solid wastes) produced from various sources. CLSM should increase early strength quickly enough to allow traffic to resume within a few hours while maintaining a low strength for future re-excavation. It is suggested that the initial mixture design for each waste reported in the literature be changed until the combination meets the application standards defined in ACI 229R-13. The effects of adjusting other ingredients (i.e., cement, water, and admixtures) in the wastes incorporated into CLSM mixtures on the strength and re-excavatability properties are also detailed and discussed in this review. From practical and economic perspectives, the supply of materials in the waste streams, transport distance, and material properties and cost are important aspects to consider before their introduction to the construction industry.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

Data availability

Not applicable.

References

  • Achtemichuk S, Hubbard J, Sluce R, Shehata MH (2009) The utilization of recycled concrete aggregate to produce controlled low-strength materials without using Portland cement. Cement Concrete Comp 31:564–569

    Article  CAS  Google Scholar 

  • ACI 229R-13 (2013) Report on controlled low-strength materials, ACI Committee 229, American Concrete Institute (ACI), Farmington Hills, MI

  • Alizadeh V (2019) New approach for proportioning of controlled low strength materials. Constr Build Mater 201:871–878

    Article  Google Scholar 

  • Azmi AN, Fauzi MA, Nor MD, Ridzuan ARM, Arshad MF (2016) Production of controlled low strength material utilizing waste paper sludge ash and recycled aggregate concrete. 3rd International Conference on Civil and Environmental Engineering for Sustainability, IConCEES 2015 - Melaka, Malaysia, MATEC Web of Conferences, EDP Sciences, 47–01011, pp 1–8

  • Bouzalakos S, Dudeney AWL, Cheeseman CR (2008) Controlled low-strength materials containing waste precipitates from mineral processing. Min Eng 21:252–263

    Article  CAS  Google Scholar 

  • Chen X, Shi X, Zhou J, Du X, Chen Q, Qiu X (2019) Effect of overflow tailings properties on cemented paste backfill. J Environ Manage 235:133–144

    Article  CAS  Google Scholar 

  • Cheung T, Jansen DC, Hanson JL (2008) Engineering controlled low strength materials using scrap tire rubber. In: Alshawabkeh AN, Reddy KR, Khire MV (Eds.), Proceedings of Selected Sessions of GeoCongress 08: Characterization, Monitoring, and Modeling of GeoSystems, ASCE GSP No. 179, Am Soc Civ Eng pp 622–629

  • Chiou IJ, Chiang CC, Ho CL (2013) Utilization of waste printed circuit board resin in controlled low-strength materials. Adv Mater Res 699:630–636

    Article  CAS  Google Scholar 

  • Chompoorat T, Likitlersuang S, Jongvivatsakul P (2018) The performance of controlled low-strength material base supporting a high-volume asphalt pavement. KSCE J Civ Eng 22:2055–2063

    Article  Google Scholar 

  • Chompoorat T, Thepumong T, Nuaklong P, Jongvivatsakul P, Likitlersuang S (2021) Alkali-activated controlled low-strength material utilizing high-calcium fly ash and steel slag for use as pavement materials. J Mater Civ Eng 33(8):04021178

    Article  CAS  Google Scholar 

  • Deng A, Tikalsky PJ (2008) Geotechnical and leaching properties of flowable fill incorporating waste foundry sand. Waste Manage 28:2161–2170

    Article  CAS  Google Scholar 

  • Dev KL, Robinson RG (2015) Pond ash based controlled low strength flowable fills for geotechnical engineering applications. Int J Geosynth Ground Eng 1(4):1–13

    Google Scholar 

  • Dingrando JS, Edil TB, Benson CH (2004) Beneficial reuse of foundry sands in controlled low strength material. In: Hitch JL, Howard AK, Bass WP (Eds.), Innovations in controlled low-strength material (Flowable fill), ASTM STP 1459, American Society for Testing and Materials, pp 15–30

  • Do TM, Kim YS (2016) Engineering properties of controlled low strength material (CLSM) incorporating red mud. Int J GeoEng 7(7):1–17

    Google Scholar 

  • Du L, Folliard KJ, Trejo D (2002) Effects of constituent materials and quantities on water demand and compressive strength of controlled low-strength material. J Mater Civ Eng 14(6):485–495

    Article  CAS  Google Scholar 

  • Fang X, Wang L, Poon CS, Baek K, Tsang DCW, Kwok SK (2019) Transforming waterworks sludge into controlled low-strength material: bench-scale optimization and field test validation. J Environ Manage 232:254–263

    Article  CAS  Google Scholar 

  • Fauzi MA, Arshad MF, Nor NM (2021a) Statistical models to develop optimised controlled low-strength materials with wastepaper sludge ash. Constr Build Mater 286:122816

    Article  Google Scholar 

  • Fauzi MA, Arshad MF, Nor NM (2021b) The need of statistical approach for optimising mixture design of controlled low-strength materials. Civ Eng Archit 9(5A):163–173

    Article  Google Scholar 

  • Gabr MA, Bowders JJ (2000) Controlled low-strength material using fly ash and AMD sludge. J Hazard Mater 76:251–263

    Article  CAS  Google Scholar 

  • Ghanad DA, Soliman AM (2021) Bio-based alkali-activated controlled low strength material: Engineering properties. Constr Build Mater 279:122445

    Article  Google Scholar 

  • Ghanad DA, Soliman A, Godbout S, Palacios J (2020) Properties of bio-based controlled low strength materials. Constr Build Mater 262:120742

    Article  Google Scholar 

  • Huang LJ, Wang HY, Wei CT (2016) Engineering properties of controlled low strength desulfurization slags (CLSDS). Constr Build Mater 115:6–12

    Article  CAS  Google Scholar 

  • Hwi LJ, Rae CS, Sik CB (2011) The application of the ponded coal ash as construction materials. In: 2011 Developments in E-systems Engineering, Dubai, pp 515–520

  • Janardhanam R, Burns F, Peindl RD (1992) Mix design for flow able fly-ash backfill material. J Mater Civ Eng 4(3):252–263

    Article  CAS  Google Scholar 

  • Jang JG, Park SM, Chung S, Ahn JW, Kim HK (2018) Utilization of circulating fluidized bed combustion ash in producing controlled low-strength materials with cement or sodium carbonate as activator. Constr Build Mater 159:642–651

    Article  CAS  Google Scholar 

  • Kaliyavaradhan SK, Ling TC, Guo MZ, Mo KH (2019) Waste resources recycling in controlled low-strength material (CLSM): a critical review on plastic properties. J Environ Manage 241:383–396

    Article  Google Scholar 

  • Katz A, Kovler K (2004) Utilization of industrial by-products for the production of controlled low strength materials (CLSM). Waste Manage 24:501–512

    Article  CAS  Google Scholar 

  • Kim YT, Kang HS (2011) Engineering characteristics of rubber-added lightweight soil as a flowable backfill material. J Mater Civ Eng 23(9):1289–1294

    Article  CAS  Google Scholar 

  • Kim BJ, Jang JG, Park CY, Han OH, Kim HK (2016) Recycling of arsenic-rich mine tailings in controlled low-strength materials. J Clean Prod 118:151–161

    Article  CAS  Google Scholar 

  • Kim YS, Do TM, Kim MJ, Kim BJ, Kim HK (2018) Utilization of by-product in controlled low-strength material for geothermal systems: engineering performances, environmental impact, and cost analysis. J Clean Prod 172:909–920

    Article  CAS  Google Scholar 

  • Kowalski KJ, Yang Z, Olek J, Nantung T (2009) Development of specification for accelerated approval process of flowable fill mixtures. J Mater Civ Eng 21(12):740–748

    Article  CAS  Google Scholar 

  • Kuo WT, Wang HY, Shu CY, Su DS (2013) Engineering properties of controlled low-strength materials containing waste oyster shells. Constr Build Mater 46:128–133

    Article  Google Scholar 

  • Kuo WT, Wang HY, Shu CY (2014) Engineering properties of cementless concrete produced from GGBFS and recycled desulfurization slag. Constr Build Mater 63:189–196

    Article  Google Scholar 

  • Lachemi M, Hossain KMA, Shehata M, Thaha W (2007) Characteristics of controlled low-strength materials incorporating cement kiln dust. Can J Civil Eng 34(4):485–495

    Article  CAS  Google Scholar 

  • Lachemi M, Hossain KMA, Shehata M, Thaha W (2008) Controlled low strength materials incorporating cement kiln dust from various sources. Cement Concrete Comp 30(5):381–392

    Article  CAS  Google Scholar 

  • Lachemi M, Sahmaran M, Hossain KMA, Lotfy A, Shehata M (2010) Properties of controlled low-strength materials incorporating cement kiln dust and slag. Cement Concrete Comp 32:623–629

    Article  CAS  Google Scholar 

  • Le THM, Park DW, Seo JW, Lee JW, Kim KJ (2016) Applicability evaluation of ponded ash as a sustainable backfill material using air foam. In: Ghafoori N, Classie P, Ganjian E (Eds.), Fourth International Conference on Sustainable Construction Materials and Technologies, Las Vegas, USA, Vol. 2, August 2016

  • Lee NK, Kim HK, Park IS, Lee HK (2013) Alkali-activated, cementless, controlled low-strength materials (CLSM) utilizing industrial by-products. Constr Build Mater 49:738–746

    Article  CAS  Google Scholar 

  • Li M, Zhang J, Song W, Germain DM (2019) Recycling of crushed waste rock as backfilling material in coal mine: effects of particle size on compaction behaviours. Environ Sci Pollut Res 26:8789–8797

    Article  Google Scholar 

  • Ling TC, Kaliyavaradhan SK, Poon CS (2018) Global perspective on application of controlled low-strength material (CLSM) for trench backfilling - an overview. Constr Build Mater 158:535–548

    Article  Google Scholar 

  • Matthews SC (1992) Controlled low strength material for excavation backfill in roads, Proceedings 16th ARRB Conference, Part 3, 109–122

  • Mirdamadi A, Shamsabadi SS, Kashi MG, Nemati M, Shekarchizadeh M (2009) Geotechnical properties of controlled low strength materials (CLSM) using waste electric arc furnace dust (EAFD). GeoHunan International Conference 2009, Geotechnical Special Publication No. 197, ASCE, pp 80–86

  • Miren E, Javier A, Eugenia PM, Alain G (2013) Use of recycled fine aggregates for control low strength materials (CLSMs) production. Constr Build Mater 44:142–148

    Article  Google Scholar 

  • Mneina A, Soliman AM, Ahmed A, El Naggar MH (2018) Engineering properties of controlled low-strength materials containing treated oil sand waste. Constr Build Mater 159:277–285

    Article  Google Scholar 

  • Naik TR, Kraus RN, Sturzl RF, Ramme BW (1998) Design and testing controlled low-strength materials (CLSM) using clean coal ash. In: Hitch JL, Howard AK, Bass WP (Eds.), The Design and Application of Controlled Low-Strength Materials (Flowable Fill), ASTM STP 1331, American Society for Testing and Materials, pp 27–42

  • Naik TR, Kraus RN, Singh SS (2000) Use of glass and fly ash in manufacture of controlled low strength materials. Fifth CANMET/ACI International Conference on Recent Advances in Concrete Technology in Singapore. Report No. CBU-2000–14, REP-389, May 2000

  • Naik TR, Kraus RN, Siddique R, Chun YM (2004) Properties of controlled low-strength materials made with wood fly ash. In: Hitch JL, Howard AK, Bass WP (Eds.), Innovations in controlled low-strength material (Flowable fill), ASTM STP 1459, American Society for Testing and Materials, pp 31–40

  • Naik TR, Singh SS (1997) Flowable slurry containing foundry sands. J Mater Civ Eng 9(2):93–102

    Article  CAS  Google Scholar 

  • Nataraja MC, Nalanda Y (2008) Performance of industrial by-products in controlled low-strength materials (CLSM). Waste Manage 28:1168–1181

    Article  CAS  Google Scholar 

  • NCHRP Report 597 (2008) Development of a recommended practice for use of controlled low-strength material in highway construction. Transportation Research Board, Washington, D.C.

    Google Scholar 

  • PennDOT (1997) Specification for flowable backfill, standard special provision for construction. Commonwealth of Pennsylvania Department of Transportation, Harrisburg

  • Pierce CE, Blackwell MC (2003) Potential of scrap tire rubber as lightweight aggregate in flowable fill. Waste Manage 23:197–208

    Article  CAS  Google Scholar 

  • Pierce CE, Tripathi H, Brown TW (2003) Cement kiln dust in controlled low-strength materials. ACI Mater J 100(6):455–462

    CAS  Google Scholar 

  • Qian J, Shu X, Dong Q, Ling J, Huang B (2015) Laboratory characterization of controlled low-strength materials. Mater Des 65:806–813

    Article  Google Scholar 

  • Raghavendra T, Udayashankar BC (2015) Engineering properties of controlled low strength materials using flyash and waste gypsum wall boards. Constr Build Mater 101:548–557

    Article  Google Scholar 

  • Ramme BW, Naik TR, Kolbeck HJ (1994) Use of fly ash slurry for underground facility construction. Constr Build Mater 8(1):63–67

    Article  Google Scholar 

  • Ridzuan ARM, Fauzi MA, Ghazali E, Arshad MF, Fauzi MAM (2011) Strength assessment of controlled low strength materials (CLSM) utilizing recycled concrete aggregate and waste paper sludge ash, IEEE Colloquium on humanities, science and engineering research, December 5–6, 2011, pp 208–211

  • Shanmugasundaram V, Shanmugam B (2021) Characterisation of magnesite mine tailings as a construction material. Environ Sci Pollut Res 28:45557–45570

    Article  CAS  Google Scholar 

  • Sheen YN, Zhang LH, Le DH (2013) Engineering properties of soil-based controlled low-strength materials as slag partially substitutes to Portland cement. Constr Build Mater 48:822–829

    Article  Google Scholar 

  • Sheen YN, Huang LJ, Wang HY, Le DH (2014) Experimental study and strength formulation of soil-based controlled low-strength material containing stainless steel reducing slag. Constr Build Mater 54:1–9

    Article  Google Scholar 

  • Shon CS, Mukhopadhyay AK, Saylak D, Zollinger DG, Mejeoumov GG (2010) Potential use of stockpiled circulating fluidized bed combustion ashes in controlled low strength material (CLSM) mixture. Constr Build Mater 24(5):839–847

    Article  Google Scholar 

  • Tikalsky PJ, Smith E, Regan RW (1998) Proportioning spent casting sand in controlled low-strength materials. ACI Mater J 95(6):740–746

    CAS  Google Scholar 

  • Tikalsky P, Gaffney M, Regan R (2000) Properties of controlled low strength material containing foundry sand. ACI Mater J 97(6):698–702

    CAS  Google Scholar 

  • Trejo D, Folliard KJ, Du L (2004) Sustainable development using controlled low-strength material. In: Proceedings of International Workshop on Sustainable Development and Concrete Technology, Beijing, China, pp 231–250

  • Turkel S (2006) Long-term compressive strength and some other properties of controlled low strength materials made with pozzolanic cement and Class C fly ash. J Hazard Mater 137:261–266

    Article  CAS  Google Scholar 

  • Wang HY (2009) A study of the engineering properties of waste LCD glass applied to controlled low strength materials concrete. Constr Build Mater 23:2127–2131

    Article  Google Scholar 

  • Wang HY, Chen KW (2016) A study of the engineering properties of CLSM with a new type of slag. Constr Build Mater 102:422–427

    Article  Google Scholar 

  • Wang L, Zou F, Fang X, Tsang DCW, Poon CS, Leng Z, Baek K (2018) A novel type of controlled low strength material derived from alum sludge and green materials. Constr Build Mater 165:792–800

    Article  CAS  Google Scholar 

  • Wojciech K, Roman J, Jacek S, Anna G, Ewelina T (2014) Utilization of fine recycled aggregate and the calcareous fly ash in CLSM manufacturing. Adv Mater Res 1054:199–204

    Article  Google Scholar 

  • Wu JY, Tsai M (2009) Feasibility study of a soil-based rubberized CLSM. Waste Manage 29:636–642

    Article  Google Scholar 

  • Wu H, Huang B, Shu X, Yin J (2016) Utilization of solid wastes/byproducts from paper mills in controlled low strength material (CLSM). Constr Build Mater 118:155–163

    Article  Google Scholar 

  • Wu J, Yin Q, Gao Y, Meng B, Jing H (2021a) Particle size distribution of aggregates effects on mesoscopic structural evolution of cemented waste rock backfill. Environ Sci Pollut Res 28:16589–16601

    Article  Google Scholar 

  • Wu J, Jing H, Meng Q, Yin Q, Yu L (2021b) Assessment of cemented waste rock backfill for recycling gangue and controlling strata: creep experiments and models. Environ Sci Pollut Res 28:35924–35940

    Article  Google Scholar 

  • Wu J, Tsai M (2008) Potential use of recycled rubberized CLSM as bridge approach backfill. In: Alshawabkeh AN, Reddy KR, Khire MV (Eds.), Proceedings of Selected Sessions of GeoCongress 08: Characterization, Monitoring, and Modeling of GeoSystems, ASCE GSP No. 179, Am Soc Civ Eng pp 245–252

  • Yang C, Peng FL (2016) Discussion on the development of underground utility tunnels in China. 15th International scientific conference on Underground Urbanisation as a Prerequisite for Sustainable Development. Procedia Eng 165:540–548

    Article  Google Scholar 

  • Zhang J, Wang J, Li X, Zhou T, Guo Y (2018a) Rapid-hardening controlled low strength materials made of recycled fine aggregate from construction and demolition waste. Constr Build Mater 173:81–89

    Article  Google Scholar 

  • Zhang T, Cai G, Duan W (2018b) Strength and microstructure characteristics of the recycled rubber tire-sand mixtures as lightweight backfill. Environ Sci Pollut Res 25:3872–3883

    Article  CAS  Google Scholar 

Download references

Funding

This study is financially supported by the NSFC International (Regional) Cooperation and Exchange Program (5191101169).

Author information

Authors and Affiliations

Authors

Contributions

SKK collected and analyzed the literature and was a major contributor in writing the original manuscript. TCL conceptualized and supervised the review and editing of the manuscript. MZG reviewed and edited the manuscript. All authors read and approved the final manuscript.

Corresponding author

Correspondence to Tung-Chai Ling.

Ethics declarations

Ethics approval and consent to participate

Not applicable.

Consent for publication

Not applicable.

Competing interests

The authors declare no competing interests.

Additional information

Responsible Editor: Ta Yeong Wu

Publisher's note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Kaliyavaradhan, S.K., Ling, TC. & Guo, MZ. Upcycling of wastes for sustainable controlled low-strength material: A review on strength and excavatability. Environ Sci Pollut Res 29, 16799–16816 (2022). https://doi.org/10.1007/s11356-022-18511-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11356-022-18511-9

Keywords

Navigation